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OVERVIEW

機床配重方式概述

Overview of Machine Tool Weighting Methods

工具機 Z 軸氮氣自動平衡配重系統

Z-axis nitrogen automatic balance counterweight system for tool machines

1、加工精度高，反應速度快，穩定性強，減低線性負荷，只要一般 40-100kgf/cm 氮氣即可順暢運作；驅動介質為純氣體氮氣，因此不會有油污的產生。

1、High processing accuracy, fast response speed, strong stability, reduced linear load, and smooth operation with general nitrogen of 40-100kgf/cm; The driving medium is pure gas nitrogen, so there will be no oil pollution generated.

2、體積小，節省能源，維護成本低，應用在數控機器、加工中心機上，可輕易達到 48m/min，最高可達 80m/min。

2、Small size, energy-saving, low maintenance cost, suitable for use in CNC machines and machining centers, can easily reach 48m/min, with a maximum of 80m/min.

3、氮氣自動平衡配重系統結構扎實體積小而容易安裝在主軸單元的重心位置附近，利用其平衡重量，可更有效地減低重力軸向線性伺服馬達的負荷，降低電力消耗和發熱引起的熱變形。

3、The nitrogen automatic balance structure is solid, compact, and easy to install near the center of gravity of the spindle unit. By balancing its weight, it can more effectively reduce the load of the gravity axis linear servo motor, reduce power consumption, and reduce thermal deformation caused by heating.

傳統配重塊平衡系統

普通氮氣平衡系統

液壓站平衡系統

氮氣自動平衡配重系統與其他配重的區別

The difference between nitrogen automatic balance weight system and other weight systems

伺服剎車馬達配重

螺桿加大、螺距加大、此法速度較快，但溫升快且高，耗電量大，螺桿損耗大，維護成本高。

Servo brake motor counterweight: The screw is enlarged, the pitch is increased, and this method has a fast speed, but the temperature rise is fast and high, the power consumption is high, the screw loss is large, and the maintenance cost is high.

成本高

配重塊

此法成本低，反應特性差，不能適用于高速切削。需要大空間，高速運動時容易產生主軸單元振動而影響加工精度，刀具容易受磨損，壽命縮短。

Counterweight block: This method has low cost, poor reaction characteristics, and is not suitable for high-speed cutting. Large space is required, and high-speed motion can easily cause spindle unit vibration, which affects machining accuracy. Tools are prone to wear and tear, and their lifespan is shortened.

精度差

油壓配重

速度中等，反應不夠敏捷且精度不高，必須處理油壓回路的油溫上升，需要高精度的油壓閥否則不能持壓，即漏油情況比較容易發生。

Hydraulic counterweight (hydraulic cylinder+hydraulic control unit): With moderate speed, less agile response and low accuracy, it is necessary to handle the oil temperature rise in the hydraulic circuit. A high-precision hydraulic valve is required, otherwise it cannot maintain pressure, which means oil leakage is more likely to occur.

易漏油

氮氣自動平衡配重系統

此法體積小、低耗能、維護成本低，應用在數控機器上，可輕易達到 48 m/min，重復精度高，產品設計變更少、省能源且維護成本低。

Nitrogen automatic balance weight system: This method has a small volume, low energy consumption, and low maintenance cost. When applied to CNC machines, it can easily reach 48 m/min, with high repeatability accuracy, minimal product design changes, energy savings, and low maintenance costs.

高精度低能耗

PRODUCT

產品結構與原理

炬爍機電氮氣平衡系統分為拉缸式和推缸式兩大系列，滿足不同工況需求

拉缸作用力示意圖

Schematic diagram of cylinder pulling force

原理說明 / Principle Explanation

(1) 利用氮氣（壓縮）的物理特性；
(2) 壓縮氮氣在氣瓶中壓腔增大，產生作用力 F，通過液壓油傳達到油缸，活塞桿跟隨主軸箱上下往復運動，作用力 F1 起到平衡作用。

(1) Utilize the physical properties of nitrogen (compression);
(2) Compressed nitrogen gas increases in the medium pressure chamber of the gas cylinder, generating a force F, which is transmitted to the oil cylinder through hydraulic oil. The piston rod follows the up and down reciprocating motion of the main axle box. The force F1 plays a balancing role.

安裝方式 / Installation Method

(1) 氣瓶豎直向上（閥組在上）；
(2) 油缸豎直向上，缸體垂直固定。
(3) 注意事項，詳閱產品使用說明書。

(1) The gas cylinder is vertically upwards (with the valve group on top);
(2) The oil cylinder is vertically upwards, and the cylinder body is vertically fixed.
(3) Attention: Please read the product manual carefully.

平衡推缸作用力示意圖

Schematic diagram of balanced push cylinder force

原理說明 / Principle Explanation

安裝方式 / Installation Method

(1) 氣瓶豎直向上（閥組在上）；
(2) 油缸豎直向上，缸體垂直固定。
(3) 注意事項，詳閱產品使用說明書。

NITROGEN SYSTEM

氮氣平衡系統配重范例圖

完整的氮氣平衡系統使用指南，涵蓋使用說明、安裝、調試、注意事項、泄壓及充氣步驟

使用說明

正確搬運

Correct handling

錯誤搬運

Error handling

安裝步驟

1 step

步驟一

先將油缸安裝在支架上，并帶上螺絲（不可擰緊）。并將萬向接頭端安裝于機頭部件，鎖緊后在將配重缸活塞桿擰入萬向接頭。

First, install the oil cylinder on the bracket and tighten it with screws (not to be tightened). And install the universal joint end on the head component, lock it tightly, and then screw the counterweight cylinder piston rod into the universal joint.

2 step

步驟二

精度（垂直度 0.05mm 至 0.1mm 合格后），將機頭下移至行程負極限，然后連接油壓軟管，將氮氣瓶與配重缸連接，確保各接頭鎖緊后，打開氮氣瓶截止閥，（注意：打開閥門時且不可直接旋至最大，應先將閥門把手逆時針旋轉 45 度，間歇十秒左右，再將閥門逆時針旋至 ON）。

Accuracy (Verticality 0.05mm to 0.1mm is qualified), then move the machine head down to the negative limit of the stroke, connect the oil pressure hose, connect the nitrogen cylinder to the counterweight cylinder, ensure that all joints are locked, and open the nitrogen cylinder shut-off valve. (Note: When opening the valve, do not directly turn it to the maximum. First, rotate the valve handle counterclockwise by 45 degrees, with an interval of about ten seconds, and then turn the valve counterclockwise to ON).

3 step

步驟三

以上步驟完成后，待缸體油壓及氮氣瓶內壓力平衡后，即間歇 1-2 分鐘后關閉截止閥，用扳手緩慢松開配重缸上油壓軟管接頭，同時晃動油管，使空氣可快速排出，此刻會有大量白色泡沫溢出，并伴強壓力空氣排出，待泡沫減少直至排出的全是壓力油時護緊管接頭，并確保鎖緊，注意：松開油管接頭時準備好回收排出壓力油的容器。

After the above steps are completed, close the stop valve after the cylinder oil pressure and the pressure in the nitrogen cylinder are balanced, that is, after an interval of 1-2 minutes, slowly loosen the oil pressure hose connector on the counterweight cylinder with a wrench, and at the same time shake the oil pipe so that the air can be quickly discharged. At this moment, a large amount of white foam will overflow, and the pressure air will be forced to be discharged. When the foam is reduced until all the pressure oil is discharged, protect the pipe connector and ensure that it is locked. Note: when loosening the oil pipe connector, prepare a container to recover the discharged pressure oil.

調試說明

安裝完成后，查看系統 Z 軸電機電流負載數值，如果機床 Z 軸往上移動電流負載大往下移動電流負載小，如果兩者電流負載數值之間的差值大于 25%，說明為氮氣瓶壓力過小，需補充壓力；如果機床 Z 軸往上移動電流負載小，往下移動電流負載大，兩者電流負載數值之間的差值大于 25%，則說明為氮氣瓶壓力過大，需泄壓。從而保證機床良好的平衡狀態。

After installation, check the current load value of the Z-axis motor in the system. If the Z-axis of the machine moves up with a large current load and down with a small current load, and the difference between the current load values is greater than 25%, it indicates that the nitrogen cylinder pressure is too low and needs to be replenished; If the Z-axis of the machine tool moves up with a small current load and down with a large current load, and the difference between the two current load values is greater than 25%, it indicates that the nitrogen cylinder pressure is too high and needs to be relieved. So as to ensure a good balance state of the machine tool.

Z軸上行負載大 → 氮氣壓力過小 → 需補充

Z軸下行負載大 → 氮氣壓力過大 → 需泄壓

注意事項

截止閥扳手依逆時針緩慢旋轉至 45 度先暫停，用手輕握油管時，會感覺液壓油在管內流動。

Stop the globe valve wrench according to the counterclockwise rotation slowly to 45 degrees, gently hold the tubing with your hand, you will feel the flow of hydraulic oil in the pipe.

當液壓油慢慢的充滿管路及油壓缸后再完全轉到 90 度打開球閥，使油壓缸的出力跟主軸頭重量達到平衡。

When the hydraulic oil slowly filled pipeline and hydraulic cylinder and then fully turn to 90 degrees to open the ball valve, so that the output of the hydraulic cylinder with the spindle weight to achieve balance.

油壓接頭油管接頭必須確認鎖緊。每個環節都要非常謹慎，以免操作時出現漏油的情形。

Oil pressure joint oil pipe joint must be confirmed to lock. Every link should be very careful, so as not to occur during the operation of oil leakage.

警告：當機器運轉中禁止關閉球閥；維修完全后一定要球閥打開，以免壓力過高造成油管破裂或負載過大電源自動跳閘；球閥上的扳手請取下放置于工具箱，以免其他人員碰觸開關造成意外或動作不良。

Warning: When the machine is running, do not close the ball valve; After complete maintenance, the ball valve must be opened to avoid excessive pressure that may cause the oil pipe to break or the power supply to trip automatically; Please remove the wrench on the ball valve and put it in the toolbox to avoid any accident or bad action caused by other people touching the switch.

泄壓步驟

1 step

拆下 B 螺帽必須使用二支扳手 A 14mm 扳手套在排氣口的六角處支撐；B 17mm 扳手套在螺帽處逆時針轉即可拆下螺帽。

Two wrenches must be used to remove nut B. A 14mm spanner is arranged at the hexagon point of the exhaust gas inlet for support; B 17mm wrench can be removed by turning counterclockwise at the nut.

2 step

C 針閥逆時針回轉，用手轉不動時，請用鉗子輕夾銀旋鈕依指示方向轉，B 口會排出氮氣。

If the C needle valve turns counterclockwise and cannot be turned by hand, please gently clamp the silver knob with pliers and turn in accordance with the direction indicated. Nitrogen will be discharged from Port B.

3 step

當壓力降至所需要壓力時，C 針閥順時針回轉緊，B 口不再漏氣。（用手轉緊后，依步驟 4 試驗還有再冒泡時，請用鉗子輕夾銀旋鈕依指示方向轉 30°~50°，再行步驟 4）。

When the pressure drops to the required pressure, the C needle valve turns clockwise to tighten, and the B port no longer leaks air. (After hand tightening, please use pliers to gently clamp the silver knob to turn 30°~50° according to the direction indicated, and then go to step 4 for further bubbling according to step 4).

4 step

用肥皂涂抹 B 口處，不冒泡即可。

Use soap to smear B mouth place, do not bubble can.

5 step

B 螺帽順時針鎖緊。

B nut tighten clockwise.

充氣步驟

1 step

充氣之前，請將截止閥關閉。

Close the globe valve before inflating.

2 step

拆除 B 排，加氣保護帽。

Remove the B port gas charging protection cap.

3 step

將充氮裝置一頭 M141.5 接上并擰緊，打開氮氣瓶大瓶開關后，將 C 泄壓針閥打開。

Connect and tighten the end M141.5 of the nitrogun filing device. After opening the nitrogen bottle switch, open the C relief needle valve.

4 step

充氮完成后，請擰緊 C 泄壓針閥。

After nitrogen filing, please tighten the needle valve of C sink.

5 step

用肥皂水涂抹 B 處，C 處，不冒泡即可。

Apply soapy water to B and C without bubbling.

6 step

將 B 口保護帽擰緊。

Tighten the protection cap of port B.

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專業氮氣平衡系統制造商

公司簡介

ISO9001:2008

專業研發制造

國外品牌密封

品質保證

機床配重方式概述

Overview of Machine Tool Weighting Methods

工具機 Z 軸氮氣自動平衡配重系統

傳統配重塊平衡系統

普通氮氣平衡系統

液壓站平衡系統

氮氣自動平衡配重系統與其他配重的區別

伺服剎車馬達配重

配重塊

油壓配重

氮氣自動平衡配重系統

產品結構與原理

拉缸作用力示意圖

原理說明 / Principle Explanation

安裝方式 / Installation Method

平衡推缸作用力示意圖

原理說明 / Principle Explanation

安裝方式 / Installation Method

應用范例

臥加平衡系統

龍門平衡系統

立加平衡系統

倒立式立加平衡系統

龍門數控加工中心

立式數控加工中心

安裝方式

文件編號：JSL002

文件編號：JSL001

氮氣平衡系統配重范例圖

使用說明

正確搬運

錯誤搬運

安裝步驟

步驟一

步驟二

步驟三

調試說明

注意事項

開截止閥時，嚴禁瞬間打開截止閥

泄壓步驟

充氣步驟